|Free Online HT/LT Transformer Design/CT Design/Auxilliary Transformer Design
Now use our free online transformer design data calculator and get the design parameters instantly. You can design any type of transformer now - be it HT transformer, LT transformer, dry type transformer, oil type transformer, step down transformer, step up transformer, furnance transformer, isolation transformer, control transformer, auxilliary transformer, current transformer, CT, servo transformer design, copper (Cu) winding transformer, aluminium (Al) winding transformer, high voltage transformer, special purpose transformer welding transformer. You get winding data, estimation, temperature rise in transfprmer windings, oil temperature rise, axial forces, radial forces, tank design data, oil quantity calculation, GTP, winding data sheets. So you get every thing online instantly.
Filled & Dry HT Transformer Design Software
3 phase, 50/60 Hz, 5 KVA to 100000 KVA (100MVA) @ 132/66/33/22/11/6.6/3.3/0.433/0.250 kV
We also have:
1- HT Transformer Tank Design Software. Know more...
2- HT Transformer Core Design Software. Know more...
HT Distribution and Power Transformer
Design Software (Online & Offline Version)
design software can get you the design parameters
along with CAD developed images of different transformer
& core assembly parts dynamically. This CAD feature
helps you to confirm and check the authenticity of computer
generated design parameters. Design oil filled &
dry type transformers with one software. More over this software
can also be customized as per your requirements.
Optimize your design to get:
||Data Input Window:
To make a new design just input basic parameters like KVA rating of transformer, HT voltage of transformer, LV voltage of transformer, impedance of transformer, load losses of transformer, no load losses of transformer, flux density of transformer and leave rest upon the software to take default values like various clearances, conductor insulation, LV turns, HV turns, stacking factor, space factor, parallel conductor etc., to make a design for you. The current density is calculated automatically depending upon the load losses you have entered but later on you can set your own value for current density. Run the software in auto-mode. Check the results and if you are not satisfied and the results are not matching with your specifications, change the default values as per your specifications to get the desired results. Its an open plateform software, you get results as per your requirements.
| Desired costing of transformer
|Desired losses - no load losses and load losses
outer (tank body) dimensions of transformer
saving & energy efficient transformer
||Core Lamination Chart:
You can design the core in 15, 14, 13, 12, 11, 10, 9, 8, 7, 6, 5, 4, 3, 2, 1 steps. Design a rectangular core or round core transformer. The three phase transformer are stacked core type. Single phase can be designed in core type as well wound core type. The stack width & stack height is adjustable. The specific core losses are calculated through the specific core loss cure. Different core grades are available to choose from - M5, M4, M3, M2, M1. The software calculates the core weight stack wise, the total no of blades per stack, width of each blade and lenght of each blade.
How does transformer design
1 - Just
enter the KVA rating, Impedance, NLL (No Load Losses),
LS (Load Losses), select the flux density and press
the "Auto mode".
Within seconds you get various design outputs just showing
you the core and copper weights depending upon the entered
impedance value. Select any set of values as per your
preferred tolerance and you get the complete design
data of the distribution or power transformer (clearances
and certain other values are added as default values
but you can change as per your requirements),
2 - Still
you have the "Manual" mode to change and fine
tune your design as per your requirement (if desired),
3 - Change
no. of HV coils/discs per limb, size of HV/LV conductor(s)
- both round conductor and strip size, no. of parallel
4 - You
can reset various clearances, change current density,
conductor insulation as per your requirement and client
5 - Select
HV winding type - Cross Over to Disc winding and vice
-a - versa,
6 - Tapping
details for OLTC and Off Load Tap Changer upto 25 steps.
Enter any + step value through - step @ any % step value,
||Core Yoke Design Options :
Designer can choose the round yoke or flat yoke. The core core section may be round or rectangular as per your design requirements. The transformer may be core type stacked core or shel type wound core. In case of a rectangular core transformer the coils are also rectangular. The designer has the option to change the stacking factor and space factor. Designer can choose different thicknesses of core while designing a trnaformer. The thickness may be 0.36mm, 0.33mm, 0.30mm, 0.26mm, 0.18mm. The core weight changes accordingly. The core CRGO type.
7 - You
get values of Axial and radial forces developed in the
windings during short circuits, temp gradients for HV
and LV, Thermal Time Constant and ability to withstand
shortcircuits with winding temperature rise,
8 - Pressed
Steel Radiator (PSR) data calculation added you get
automatic fixing dimensions of radiators - section width,
CD and no. of fins. Options to select 226, 300 and 560
width sections. Tank drawing details are generated automatically.
9 - Feature
added to get winding data for an old transformer
10 - GTP
(Guaranteed Technical Particulars), Core details, core
& winding assembly details, estimation and costing
sheets are generated in the 'Word Format' for easy access,
printing and sending the same via email to clients for
approval, in house departments like design, QC, purchase,
estimation, production, despatch. So this distribution
and power transformer design software saves time, energy
and revenue. A must key tool for transformer design
and training professionals and engineering students.
Factors controlling and affecting
the design of a transformer
of operation of a transformer
||HV Cross Over Winding:
The designer can choose to design a cross over HV coil. The number of coils per HV limb can vary from 1 to 36. The wire is round. You can put oil ducts in between layers of coils. The number of spacers between coil to coil can be put as per the design requirement. The software calculates the weight of copper with insulation and without insulation. The thickness of conductor insulation can be changed as per the design requirements depending upon dry type or oil type, voltage class, kva rating of transformer
"A transformer is a static machine which works on
the principle of mutual induction. When a coil is placed
in the vicinity of an other coil, an emf if generated
in the coil with the change in rate of magnetic flux associated
around the other coil."
The transformer design software uses universal formulae and equations to do the calculations to design a transformer. The operational manual or handbook or book describe the complete operation to an engineer on how to use the transformer design software. The transformer design engineer can input the design parameters as per the required specifications. Its an engineer's calculator to design a transformer.
So all the transformer whether a HT transformer, a distribution
transformer, power transformer, stepup transformer, stepdown
transformer, auto transformer, furnance transformer, induction
transformer, rectifier transformer, power supply transformer,
auxillary transformer, control transformer, audio transformer,
frequency transformer, EHT transformer, oil filled transformer,
dry type transformer, current transformer, potential transformer,
copper transformer, aluminium transformer, off load transformer
and on load transformer all work upon the above said principle
of operation of a transformer. The magnetizing core is
a very essential part of a transformer. To get the preliminary
dimensions of transformer core we first need to know the
specifications of a transformer like - type of transformer (a number of transformer types are mentioned above), rating
of transformer in KVA, number of phases of transformer,
rated voltage for primary winding of transformer and secondary
winding of transformer, the operating frequency of transformer,
the vector group of transformer, short circuit impedence
of transformer, no load losses of transformer, load losses
of transformer, tapping requirements for transformer.
The dimensions of the core of transformer are closely
connected with the dimensions of other transformer parts
like winding of transformer.
||HV Disc Winding:
You can also design disc type HV winding. Number of discs per limb depends upon the design requirements and the degigner's experience.
||Transformer Tank Design :
You get the tank drawings automatically. the software also generates the fabrication drwaings for conservator tank, HV LV connection boxes, marshalling box, side. The radiator may be conventional elliptical tube type. PSR (pressed steel tube) and corrugated type. The software calculate the total heat to be dissipated and hence the total number of radiators required.
The emf per turn of a transformer
is one of the most important values defining not only
the dimensions of a transformer, but the number of transformer
winding turns too. This also influences the value of transformer
short circuit impedence, the transformer weight and transformer
losses etc.,. The transformer design flux density in a
transformer leg depends upon the grade of CRGO core laminations
that would be used in the transformer manufacture. For
transformer core grades M2 to M6, the transformer design
flux density is taken between 1.5 Tesla to 1.7 Tesla.
Proper cooling methods must be adopted in higher rating
distribution and power transformer. In HT transformer
and EHT transformer, the insulation type and value should
be calculated and choosen carefully. Total losses in a
transformer are no load losses and load losses. As transformer is a static machine so no windage and frictional losses
occure in a transformer. The temperature rise in a transformer
is due to load conditions of transformer, surrounding
environment of transformer, purity and cleaniness of transformer
oil. The cooling surface of transformer tank must be calculated
care fully to avoid over heating of transformer windings
and transformer oil resulting in rise in transformer body
temperature. The operational frequency of transformer
also affects the temperature variations in transformer.
So the transformer must be operated close to its designed
frequency. The transformer temperature can also be reduced
by care fully designing the transformer LT winding as
to use many parallel insulated conductors instead of a
single solid conductor. The HT winding transformer coils
and LT winding transformer coils should have oil ducts
in between layers to transfer heat generated in the HT
winding transformer coils and LT winding transformer coils.
The core laminations of a transformer are varnished and
insulated from each other to reduce eddy current loss
in a transformer. This also attributes in reduction of
transformer temperature. The no. of transformer radiators
are also calculated carefully. Forced air is also used
to lower down the transformer temperature in case of large
capacity power transformer. A transformer is provided
with a temperature gause to measure and indicate the transformer
oil temperature. In case of an abnormal condition a transformer
protection relay called buchloze relay is provided in
between the transformer tank and transformer conservator.
All above design calculations are done by the transformer
design software which also takes in consideration the
tolerances, makes validations if some transformer design part goes wrong. The transformer design software uses universal formulae and equations to do the calculations to design a transformer. The operational manual or handbook or book describe the complete operation to an engineer on how to use the transformer design software. The transformer design engineer can input the design parameters as per the required specifications. Its an engineer's calculator to design a transformer.
The transformer design software uses universal formulae and equations to do the calculations to design a transformer. The operational manual or handbook or book describe the complete operation to an engineer on how to use the transformer design software. The transformer design engineer can input the design parameters as per the required specifications. Its an engineer's calculator to design a transformer. Softbit has also tied up with two workshops in Haryana & New Delhi for repair, rewinding & trouble-shooting of HT Power Transformer. So please contact us regarding your query on transformer repair, rewinding and trouble shooting. .